Air Force 1 Shot Removal Systems deliver precision cleaning, efficiently removing shot, debris, and particulates from products during manufacturing. Ideal for industries demanding high cleanliness standards.

 


 

How Do AF1 Shot Removal Systems Work?

Our high impact blow off systems are often used in industries like metal finishing, automotive, aerospace, and other sectors where surface preparation and cleanliness are paramount. We are aware of the common concern of dust collection process air considerations for the end users, so we design to minimize process air introduction into the shot blast machinery.

Applications

There are several industries that can benefit from the high impact blow off systems potential of shot removal.

Some of them include:

 

Metal Finishing and Surface Preparation

  • Shot Peening: Shot removal systems are essential for clearing residual shot from the parts post-process. They’re used to improve the fatigue strength resistance of metal parts by bombarding them with shot particles. AF1 shot removal systems clean the parts to ensure they’re clean and prevent carryout.

  • Deburring: When it comes to manufacturing processes requiring machining, shot blasting is used to remove burrs and rough edges. AF1 shot removal systems clean the parts to ensure they’re clean and prevent carryout.

 

Aerospace Industry

  • Aircraft Components: Shot peening is used on critical aerospace components to help enhance their fatigue lifespan. After peening, shot removal systems basically make sure that all shot, and debris are thoroughly removed to stop any potential failure or damage.

  • Landing Gear: Like other critical parts, landing gear are typically shot-peened and require thorough cleaning to remove all residues.

 

Foundry Operations

  • Casting Cleaning: After metal castings are produced, high impact blow off systems are used to remove surface impurities, sand, and scale. Shot removal systems ensure that the cleaned castings are free of any residual shot or sand particles.

  • Core and Mold Cleaning: In foundries, molds and cores can also be shot-blasted to remove residues before reuse or disposal, with shot removal systems ensuring a clean process.

 

Aeroplane in hangar

 

Tool and Die Manufacturing

  • Mold and Die Maintenance: Shot removal can be used to clean molds and dies that have been shot blasted to help remove scaling, remove build-up, scaling, or even oxidation. By making sure all this shot is removed, you can subsequently extend the life of very expensive tools.

 

Pipe and Tube Manufacturing

  • Surface Treatment:High-pressure blowers are often used to clean and prepare the surface of pipes and tubes before coating or welding. Shot removal systems are essential to ensure the internal and external surfaces are free of shot and debris, which could compromise the quality of the final product.

 

Construction and Infrastructure

  • Steel Structure Cleaning: When it comes to large structures such as bridges, buildings, and pipelines, they often require shot-blasting to remove rust and old paint before repainting can be completed. Effective shot removal ensures that any new coatings can properly adhere while extending their lifespan.

 

Punch counter measuring force

AF1 Shot Removal Systems are essential in each of these applications, helping to critically maintain product quality and removing the potential for damage during the manufacturing process.

 

Interested in receiving a patented Shot Removal System?

 

Contact us today

Frequently Asked Questions (FAQ)

 

What are the benefits of using an AF1 Shot Removal System?

AF1’s Shot Removal Systems helping ensure that there is no residual shot or debris remaining on your products, ensuring you don’t compromise the quality or look of your products. They also automate the cleaning process, reducing the need for manual labor.

 


 

How do I know if my operation needs a shot removal system?

If your manufacturing process involves shot blasting, shot peening, or any other application where abrasive materials are used to treat product surfaces, then yes, a shot removal system could be required. Our systems ensure your products are free of any residual shot, while also enhancing efficiency, and help maintain compliance with industry standards.

 


 

If you have any questions about our Shot Removal Systems, contact us today.