Experience the difference of a truly custom-built blow off system.
With over 20,000 square feet of state-of-the-art manufacturing space, we have the capacity and expertise to deliver custom solutions that exceed your expectations.
Our team of seasoned engineers, armed with deep knowledge in airflow dynamics, thermodynamics, and mechanical design (particularly blower, nozzle and air knife design) leverages cutting-edge software like AutoCAD and SolidWorks to translate your requirements into a precise, detailed design.
Our advanced design process utilizes cutting-edge software and simulation tools to optimize every aspect of your blow off system. From airflow patterns to structural integrity, we leave nothing to chance.
With state-of-the-art sheet metal fabrication capabilities including CNC plasma and laser cutting tables, press brakes, and shears, we can create custom components and enclosures that meet your exact specifications.
When you invest in an AF1 blow off system, you're investing in quality that's built to last. Our welders employ advanced techniques and rigorous quality control to ensure your system's structural integrity.
Your AF1 blow off system arrives ready to perform. Our rigorous testing protocols ensure your system meets or exceeds your specifications, validating airflow, pressure, temperature, and other critical parameters.
We understand the complexities of global logistics. AF1 takes care of everything – from packing your system to meet your country's regulations to providing all necessary export documentation. Your blow off system will arrive ready to work, wherever you are.
Should you wish for AF1 to install our system, AF1 offers flexible installation options to meet your needs. Our skilled crews are ready to install and commission your blow off system anywhere in the world to ensure a smooth transition and minimal downtime. Or, if you prefer to handle installation in-house, we can provide detailed drawings and/or expert supervision to guide your team through the process.
Our commitment to your success doesn't end with installation. AF1 provides ongoing support to ensure your system remains optimized for your changing requirements. Whether you need troubleshooting assistance, system upgrades, or simply expert advice, we're here to help you succeed.
30+ Year Track Record
With over three decades of innovation, Air Force 1 is the proven leader in custom blow off solutions that solve real manufacturing challenges. Our track record speaks for itself – countless successful installations and satisfied customers across the globe.
Custom-Engineered Solutions
Your production line is one-of-a-kind, and your blow off solution should be too. We thrive on tackling your challenges head-on with custom systems that integrate with your workflow and address your needs.
In-House Manufacturing
Your investment in a blow off system is an investment in long-term quality. Our in-house manufacturing excellence and rigorous quality control guarantees your AF1 system won't let you down.
Global Reach & Local Support
We bring your custom solution to your doorstep. From international shipping and export documentation to on-site installation support, AF1 gets your blow off system up and running quickly, no matter your location.
Yes, AF1 designs and manufactures custom blow-off systems tailored to your production line, product type, and performance requirements. Our team can configure a solution that fits your process, space, and drying or cleaning needs.
AF1’s liquid blow off systems are used in food and beverage applications to dry bottles, cans, and other containers before labeling or packaging. Air knives are especially effective for products moving on conveyor lines.
A blower-driven air knife system is often more energy efficient than compressed air because it is designed to deliver optimized airflow without relying on a compressed air supply. It can provide consistent, high-velocity air for drying while lowering operating costs and reducing energy use.
AF1 Air Knives are made from extruded aircraft-grade hard-anodized aluminum, including the body, end flanges, and all stainless steel mounting hardware. We also offer stainless steel-based knives for food industry use and particularly corrosive environments.
Yes, AF1 designs systems to remove moisture after rinsing, washing, or filling in industries such as food and beverage, pharmaceuticals, and manufacturing. These systems help reduce water spots, corrosion, and production delays.
A DIY air knife system may not deliver the airflow, pressure, placement, or energy efficiency needed for reliable performance. AF1 custom-engineers systems so the components are matched to the application, which helps improve drying results, reduce noise issues, and avoid unnecessary downtime.
We offer solutions for dust removal and surface cleaning in manufacturing environments. Our systems can be used to remove dust, trim, static, and other particulates from products and production lines.
Air knives can be used to direct a controlled stream of air across sensors and nearby surfaces to help keep dust, moisture, and debris from building up. AF1’s engineered systems can be adapted for sensitive manufacturing environments where cleanliness and reliability matter.
